Description This is a machine to be installed with the technological line for the aerosol production. It is used to automatically insert spray heads on crimped aerosol cans that have been pre-filled with the product and gas. The device operates in an automatic cycle. It consists of an indexing module with a 12-socket receiving set for cans with a diameter of 35 - 66 mm and a height of up to 320 mm (each diameter requires a different guiding set) and a Z-3102 vibrating spray head sorter. The device ensures a perfect centering of both the can and the spray head. Placing of spray heads is done quickly, preventing the escape of the product during the process. Very high precision and reliability increases productivity and reduces the amount of line…
Description This device allows you to control the tightness of can sealing during the automatic production cycle. Cans filled with product and propellant are water-tested. Proper water temperature (approx. 55 °C) allows the detection of any leaks. Specifications Diameter of supported cans: ø 35÷ ø 66 mm Height of supported cans: 105 mm ÷ 320 mm Valve type: aerosol valve with a diameter of 1" without adapter Capacity: 60 - 250 pcs/min. (depending on the version), i. e. each can is immersed in a water bath for at least 180 sec. Cans guiding: plastic clips holding the container inside the aerosol valve Leakage detection: leakage detection: visual – watching bubbles arising or by using infrared sensors Power type: Electrical and Pneumatic Supply voltage requirement: 3x400 VAC, 50Hz Power input: 1kW…
Automatic checkweigher controls dosing/metering accuracy of both medium filling and gas filling devices. Programmable weighing range for each can enables rejecting any aerosol which is not compliant with the set value. Such controls improve product quality in a substantial manner as it helps eliminate any errors of the metering devices. Stainless steel design with built-in servo mechanism drives with smooth operating adjustment, a key factor for weighing aerosols. Cans are guided in easy-exchange centering sets suitable for each diameter. Under the tabletop, a tensometric beam is located with hydraulic braking system compatible with the easy-to-read LCD display and touch-screen panel. Per special order, the checkweigher software may be expanded by a module connectivity to a storage programme.Files:5_TD_GB_HC-M.pdf5_BR_GB_HC-M.pdf4_PR_GB_hc-ex-d_v2.pdf3_TD_GB_HC-A-MI.pdf2_TD_GB_HC-A-IS.pdf1_TD_GB_HC-A.pdf1_BR_GB_HC-A.pdf
Elevator – NARROW design Description The narrow elevator is used to feed small items such as spray heads, mini spray valves, caps, applicators etc. Made of stainless steel and plastics of high quality. This unit works in a continuous and intermittent cycle. Technical specifications Type: Z-4002 Depth: 1710 mm Width: 815 mm Height: 2600 ± 50 mm Weight: ~ 125 kg Power type: Electrical Supply voltage requirement: 3x400 VAC, 50 Hz Power: 0,37 kW Capacity: standard 50-60 pcs/min with possibility of increasing speed. Diagram Elevator - WIDE design Description Elewator szeroki służy do podawania większych gabarytowo elementów takich jak: zawory aerozolowe, nasadki, adaptery piany poliuretanowej, nakrętki słoików, itp. Wykonany jest ze stali kwasoodpornej oraz tworzyw sztucznych wysokiej jakości. Elewator może pracować w cyklu ciągłym jak i czasowym. Technical specifications Type:…
Z-3007 - mechanical Description The valve sorter is used for properly orienting and sorting 1" inch aerosol valves using the selection and guiding systems the valves are fed to the so-called "ejector" and then to the rotary "injector", which is built in with the AMR and places the valves into cans before crimping. This sorter design allows the use of valve bodies of both steel and aluminum. Technical specifications Depth: 1030 mm Width: 1100 mm Height: 2080 mm Weight: ~ 250 kg The maximum length of the valve (with dip tube): standard 260 mm, on request optional 300 mm Power type: Electrical and pneumatic Voltage requirement: 3x400 VAC, 50 Hz Power input: 0,37 kW Required air pressure: 0,8 - 1,0 MPa (8 - 10 bar) Quality of compressed air: IV…
Description It is a mobile construction made to the highest safety standards. The gas house is equipped with an AMR Z-1019, which automatically fills gas into aerosol cans (unmanned operation).The gas house is equipped with the following systems:Very well developed ventilation system with two Ex fans, providing multiple changes of circulating air per minute.Heating with a heat exchanger which supplies heated air to the AMR device.Gas filling head heating system effectively preventing gas filling heads from freezing.Gas shut-off valves controlled by a gas detection system.Professional gas detection system guaranteeing safe operation. The system is equipped with 4 detectors.Multi-stage warning system and CCTV providing for an early response to any potential danger.Access monitoring system. The access door is protected in the event of an opening when the unit is running. Such…
Description Automatic gas filling module Z-1019 is an automatic gas filling DEVICE (through crimped valves) into aerosol cans. The use of different dosing heads depends on your order specifications. The design of the unit allows an addition of up to 4 dosing heads.In order to find more details please watch the video showing the process of the device operation installed in the ZIGLER automatic production line.Due to the process runs, the unit is by default made to be used in potentially explosive areas (Group II, device category 2G, in accordance with 94/9/EC). Technical specifications Depth: 1030 mm Width: 1100 mm Height: 2080 mm Weight: ~ 440 kg Power type: PneumaticRequired air pressure: 0,8 - 1,0 MPa (8 - 10 bar) Dosage range: up to 1,000 ml (in case of use…
Description Automatic indexing module AMR type Z-1000 is one of the basic components of an automatic production line. Through the use of different operating heads (depending on the order and the type of product filled on the line) the unit may have many purposes. The design of the module enables use of 1 to 9 working heads (executive modules) . In order to get more details please watch the video showing the unit working in an automatic production line. You can order the device in the special design, adapted for use in EX zone with all the necessary approvals for zones 1 or 2 (according to 99/92 /EC). Basic Functions - Inserting a steel balls into an empty cans (in case of lacquer filling)- Dispensing bulk products into cans (in…
Rotary receiving table is an exit unit of the aerosol production line. Receiving table is designed for receiving, packing and packaging of ready aerosol cans. The unit is made of stainless steel with rotating table top with the diameter of 1 m and a smooth speed adjustment. This ensures a constant reception of ready products from the production line. The table may hold up to several hundred cans depending on their diameter. You can order the table in the special design, adapted for use in hazardous areas with all the necessary approvals for zones 1 or 2 (according to 99/92 /EC).
Description A slat-type feeding table is an input device of the aerosol production line. Aerosol cans feeding table allows the operators to unload pallets of empty cans and automatically put them on the slat band conveyors and subsequently to the devices which continue the production cycle. The moveable slats of the feeding table are made of plastic. The entire unit is based on a stainless steel structure with adjustable height.The feeding table surface consists of 6 or 7 straps (depending on the version) made of plastic. You can order a table in the special design adapted for use in hazardous areas with all the necessary approvals for zones 1 or 2 (according to 99/92/EC). The feeding table is equipped with a speed adjusting system adapted to the setpoint line capacity.Pneumatic…
